Clymer Suzuki 75-225 HP 2-Stroke Outboards (Includes Jet Drives) (1992-1999)

Suzuki 75 – 225 HP 2-Stroke Outboards (includes Jet Drives), 1992-1999Part #: B779491 pages CHAPTER ONE / GENERAL INFORMATIONManual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / PropellersCHAPTER TWO / TOOLS AND TECHNIQUESSafety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniquesCHAPTER THREE / TROUBLESHOOTINGTroubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injectionCHAPTER FOUR / ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UPRoutine maintenance / Tune-upCHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENTShift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timingCHAPTER SIX / FUEL SYSTEMCarburetor / Intake manifold / Electronic fuel injection (EFI) systemCHAPTER SEVEN / ELECTRICAL AND IGNITIONStarting system / Charging system / Ignition system / Warning system / Battery requirementsCHAPTER EIGHT / POWER HEADFlywheel removal and installation / Break-in procedureCHAPTER NINE / GEARCASEGearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspectionCHAPTER TEN / JET DRIVESJet drive removal and installationCHAPTER ELEVEN / MIDSECTIONClamp bracketsCHAPTER TWELVE / POWER TRIM SYSTEMFluid filling / Air bleeding CHAPTER THIRTEEN / OIL INJECTION SYSTEMOil flow switch removal, inspection and installation / Bleed air from the systemCHAPTER FOURTEEN / REMOTE CONTROLINDEXWIRING DIAGRAMS Models covered:1992 1993 1994 1995 1996 1997 1998 1999 SUZUKI DT1001992 1993 1994 1995 1996 1997 1998 1

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